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in new product and technical
installation development. Experts are available to assist operations units in developing specialized solutions to particular client
needs for underground piping system analysis and reconstruction.
INSITUFORM maintains a centralized design team at the world headquarters in St. Louis, Missouri with responsibility for
ensuring that service conditions are met by products in each application. When necessary, special industrial design
considerations and constraints such as corrosion, abrasion, unusual loading, pressure, temperature, etc. are fully included in
specific application designs. INSITUFORM has assigned technical market managers to specific segments who have intimate
knowledge of process and facility operations and are able to provide advice and field technical assistance in special
applications as may be required to meet critical or unusual client needs.
By nature, field applications of pipeline service, assessment and reconstruction activities are highly regionalized. In the
United States, INSITUFORM meets the needs of local municipal, industrial and military clients for responsive service by
deploying personnel at strategic locations to minimize the cost and burden to clients of extensive mobilization. As an
integrated company, sharing of expert personnel and specialized equipment between locations in response to client and
project needs is part of normal operations.
«
QUALITY ASSURANCE
A strategy goal of Insituform Technology is operational excellence. This goal of quality assurance is being achieved on two
fronts.
Best Practices Program: First, INSITUFORM has completed its long-term goal of merging all licensees throughout the United
States and solidifying relationships with worldwide subsidiaries and affiliates. Achieving uniform high standards of quality
across all operating units is essential to ensure long-term service to client needs. In doing so, INSITUFORM has developed
comprehensive bench-marking studies to identify the “Best Practices” of the most efficient and best quality manufacturing
and installation procedures for each product line, and can therefore share these best practices with INSITUFORM’s regional
offices, subsidiaries, and licensees throughout the world. INSITUFORM believes that the only way to guarantee quality is to
integrate product development, manufacturing and installation under a best practices program, coupled with ISO 9001
Quality Management Programs.
ISO 9001 Quality Assurance Program: INSITUFORM’s second long-term goal is to maintain ISO 9001 quality certification for its
manufacturing facilities. This certification process was completed in 1995. ISO certification is not only consistent with the
goal of achieving operational excellence for the municipal market, it is an essential requirement for the industrial market,
where ISO certification has become an increasingly greater requirement for acceptance as a qualified supplier.
Quality Assurance Inspection Program and Training: A pilot program for the detection and recording of internal non-
conformance was established. Persons were selected and trained for conducting internal auditing, probably the most
important aspect of ISO because it provides ongoing self-evaluation of the effectiveness of the quality system. Every member
of the organization is familiar with, and fully committed to the company’s “Quality Policy” and non-conformance identification
program.
Internal Audit Findings: Predetermined elements of the quality system are audited each month, and at year’s end every ISO
9001 requirement will have been reviewed at least once. Findings are reported to the manager responsible for the
appropriate department for resolution.
Management Review and Client Review: At least twice a year, Managers meet to review and assess the quality system as a
whole. Quality objectives are evaluated and amended or increased as appropriate. Resource needs are identified and action
plans formulated. Once a project is completed, the client receives a Customer Survey form. This comprehensive form is
INSITUFORM’s report card which identifies project success, as well as areas where improvement is suggested.
INSITUFORM
The rehabilitation processes offered by Insituform were developed to provide a means of reconstructing existing pipe, conduit
or passageways without extensive excavation. Some typical applications include:
1. Halting settlement by stopping the infiltration of soil and bedding material which often accompanies groundwater
infiltration and can cause soil voids and shifting ground in gravity pipelines.
2. Eliminating infiltration of groundwater through joints, breaks and missing sections of gravity pipeline.
3. Increasing the capacity of existing pipelines by smoothing the interior surface and providing smooth transitions over joints
and protrusions.
4. Reducing maintenance and increasing capacity by reducing deposits and eliminating root intrusions into gravity pipelines.
5. Protecting the pipe from attack by corrosive chemical effluent and vapors.
6. Eliminating the exfiltration of pollutants and chemicals into surrounding groundwater aquifers through joints and cracks
in pipelines.
7. Strengthening the existing pipe by the installation of a tight fitting Insituform® CIPP within the old, thereby bridging joints,
cracks and disconnected pipes into a single continuous conduit.
ry
Briefly, here are just a few of the benefits realized from the reconstruction of pipelines using the Insituform® cured-in-place
pipe (CIPP) process:
Virtually eliminates excavation problems - Depending on the type of pipe or passageway to be reconstructed (sewers, drains,
or conduits), excavation can virtually be eliminated. Existing access (sewer manholes) is usually sufficient. Side connections
can generally be 'reinstated' by cutting out from within. Bends can be negotiated.
Restores full size capacity, reduces maintenance - These tight-fitting pipes are continuous over pipe joints, openings and
faults, and the capacity is nearly always increased. The smoothness also reduces deposits because there are no places for
deposits to form, thereby reducing maintenance.
Builds corrosion-resistant pipe, resists chemical attack - In the case of the Insituform process, various thermosetting resins can
be selected to resist the corrosive effects of the effluent.
Builds a continuous pipe - (a new pipe within the old) - Insituform® CIpP bridges breaks and missing sections of pipe
eliminating infiltration, exfiltration or loss of product in pressure pipes. Insituform fits tightly and bridges disconnected pipes
into a single continuous pipe.
Reconstructs unusually shaped pipes without loss of capacity - Elliptical, egg-shaped, flat bottom horseshoe or rectangular
conduits can be reinstated to their existing shape by the tight fitting Insituform process.
Accomplishes these things in sizes from 6- to 96-inches in diameter — Insituform® cIpp has been constructed in these sizes and
may be applicable to those beyond.
Solves difficult jobs - in addition to negotiating bends, it is possible to reconstruct remote sections inaccessible to wheeled
vehicles (e.g. inside building) with the Insituform process. In addition to being installed without excavation, Insituform® CIPP
has been installed where access to only one end is feasible (vertical wells). Also, it is possible to reconstruct pipelines with
reducers or only a portion of a pipeline.
Solves stringent time restraints - Preparation time is reduced by eliminating street openings and risk of damage to other
utilities. Insituform® CIPP can generally be installed and completed in less on-the-job time than traditional open cut
construction methods.
Offers more convenience to commerce and public - Little inconvenience is caused to the public, commercial business or
existing utility operations because excavations are generally eliminated. Little work space is needed for installation. This
alone means fewer restrictions on access to property and shops and greater assurance of safety.
Longevity - For normal applications, such as gravity sewers, the service life of Insituform® CIPP can be expected to approach
fifty years. Service life of Insituform® CIPP is a function of the temperature, pressure, velocity, and chemical and abrasive
properties of the materials being carried.
Custom-Engineered — Insituform® tubes are custom-engineered to optimize total life performance using time-proven
formulas. These take into account requirements for diameter, length, condition of pipe, flow rates, temperature, pressure and
corrosiveness of the materials being carried.
INSITUFORM, STANDARD INSTALLATION PROCESS
The standard Insituform® process has been used throughout the world for the rehabilitation of over 20,000 miles, of pipe
ranging in size from 6” to 96”. The process uses a resin-impregnated, flexible felt tube which is installed into and through an
existing pipe using water or air pressure. While the liner is held tightly against the host pipe, hot water or steam is circulated
through a heat exchanger to cure the thermostat resin.
The flexible resin tube can accommodate various pipe shapes — round, square, rectangular, oval or arched. The Insituform®
tube can negotiate bends, elbows, missing sections, offset joints, misalignment and steep slopes. Standard applications
include process and sanitary sewer, storm drains, process lines, slurry lines, force mains and siphons. Resin systems used
include polyester, vinyl ester and epoxy, designed to meet service requirements. installation lengths typically range from 250
feet to over 2,500 feet, depending on pipe size and condition. Service laterals are re-opened internally using robotic cutters.
a
Eg Insituforny Worldwide Pipeline 17999 Edison Avenue Tel: — 636,530,8000
An Aegion- C , Rehabilitation Chesterfield, MO 63005 Fax: 636.530.8744
"Aegon: Company www. insituform.com
CERTIFICATE OF COMPLIANCE
Date: June 17, 2013
Re: INSTALLER CERTIFICATION
To Whom It May Concern
This letter shall serve to certify that Insituform Technologies, LLC is authorized to install
Insituform products supplied by Insituform Technologies, LLC
Please contact us directly with any questions you may have.
Sincerely,
INSITUFORM TECHNOLOGIES, LLC
‘
Eugene Zaltsman
Sr. Apglications Engineer
ad
Y Insi tu for, mn J Worldwide Pipeline 17999 Edison Avenue Tel: 636.530.8000
An Aegion’ C , Rehabilitation Chesterfield, MO 63005 Fax: 636.530.8744
"1 Aegion* Company www.insituform.com
CERTIFICATE OF COMPLIANCE
Date: June 17, 2013
Re: INSITUFORM TUBE MANUFACTURING
To Whom It May Concern
This letter certifies that the Insituform tube for the above referenced project is
manufactured in the United States of America by Insituform Technologies, LLC and
meets all relevant specifications for a cured-in-place pipe product! ASTM D 5813,
ASTM F 1216, and ASTM F 1743. The Insituform tube has been manufactured in USA
since 1981.
In addition, the quality system used by Insituform Technologies, LLC is ISO 9001
certified.
Please contact us directly with any questions you may have.
Sincerely,
INSITUFORM TECHNOLOGIES, LLC
Eugene Zaltsman
Sr. Appligations Engineer
Certification
Awarded To
INSITUFORM TECHNOLOGIES, LLC
HQ - 17988 EDISON AVE, CHESTERFIELD, MO, 63005 USA
SEE APPENDIX PAGE FOR ADDITIONAL CERTIFIED LOCATIONS
Bureau Veritas Certification North America, Inc. certifies that the Management system
of the above organization has been audited and found to be in accordance with the requirements
of the management system standards and scope of supply detailed below
STANDARDS
ISO 9001:2008
SCOPE OF SUPPLY
DESIGN, DEVELOPMENT, MANUFACTURING AND INSTALLATION OF
PRODUCTS FOR THE REHABILITATION OF PIPELINES USING
TRENCHLESS TECHNOLOGY.
Original Approval Date: 24 November 1995
Subject to the continued satisfactory operation of the Organization’s Management System, this certificate
will remain valid until: 8 March 2014
