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636-519-8010
- Independent Test Results ;
Product tested:
insituform® Cured-In-Place Pipe {CIPP)
Test:
Flexural Properties
An Insituforn’ cured-in-place
pipe (CIPP) continues to
exceed industry performance
standards afer 30 years
IN) SErVice.
Conducted by:
Bodycote Materials Testing Ltd.
Report Date:
November 2001
SUMMARY OF RESULTS
¢ After 30 years of service in a London sewer
carrying both domestic and industrial effluent,
an Insituform® CIPP was found to have a flexural
modulus exceeding the nearest contemporary
UK Water Industry Specification by 50%, and
the current US standard by more than 90%.
* The 30-year-old pipe’s flexural modulus was an
improvement over test data obtained after 20
years In service.
* There was no apparent deterioration in the
overall performance of the Insituform® CIPP
between its 20th and 30th year in service.
INTRODUCTION
In October 2001, tests were conducted by
Bodycote Materials Testing Ltd. to determine
- the flexural properties of the samples taken from
an Insituform® CIPP that had been in service for
30 years.
The pipe samples were taken from a 1,170 mm X
600 mm (46 in. X 24 in.} egg-shaped sewer at
Riverside Close in Hackney, London. This is the
same Insituform® CIPP that was sampled and tested
in 1991; after 20 years in service, by Bodycote’s
predecessor MTS Pendar Ltd.
Supervising removal of the samples were
representatives from both Bodycote and the sewer
Owner, Thames Water Utilities Limited.
PROCEDURE
Two panels, approximately 300 mm (12 in.)
Square, were taken from a side wall of the sewer,
approximately four meters downstream from a
manhole. Three test pieces were cut from each
panel as shown in the diagram below.
The flexural properties of each test piece were
determined by the method of BS EN ISG 178, in
accordance with current UK Water Industry
Specification (WIS) 4-34-04.
Panel A
(lest pleces 1-3)
Panel B
(test pieces 4-6)
RESULTS AND CONCLUSIONS standards, and further, the pipe showed no
After 30 years in service, the insituform® CIPP significant deterioration in overall performance
continues to exceed industry performance between its 20th and 30th years of service.
Table 1
30-Year Test Results
Sample __ Flexural Modulus Flexural Strength
Panel A ~*. 8,400 MPa . "39 MPa
ae oe ~*~ 450,000 psi §,700 psi
Panel B 2 8.500 MPa 47 MPa
a a 500,000 psi - 6,800 psi
Mean . 3,800 MPa 43 MPa
View of inside face of 480,000 psi . 6,200 psi
sample panel and a test ,
piece cut from it.
Table 2
_ Comparison af Mean Flexural Properties After 30 and 20 Years of Service
Flexural Samples Industry Standards
Property 30-year 20-year WIS 4-34-04 ASTM F 1216
Modulus coe
MPa 3,300 2,900 2,200* —
psi 480,000 - 420,000 — 250,000
Strength
MPa 43 46 25 ~
- psi 6,200 6,700 _ 4,500
* As Specified in Issue 1 of the WIS. Issue 2 refers to declared.values but does not specify a minimum tlexural modulus,
&
an
ABi307
§/02
© 2002 Insituform Technologies®, tne.
REFERENCES:
1.
WIS 4-34-04 April 1986: Issue 1, “Specification for Polyester
Insituform Sewer Linings.”
. WIS 4-34-04 March 1995: Issue 2, “Specification for Renovation of
Gravity Sewers by Lining with Gured-in-Piace Pipes,"
, BS EN ISO 178: 1996, “Plastics-Determination of Flexurai Properties.”
. ASTM F 1216, “Standard Practice for Rehabilitation of Existing
Pipefings and Conduits by the Inversion and Curing of a
Resin-Impregnated Tube.”
. MTS Pendac Report 46204, September 19, 1991 (20-year test)
. Bodycote Report 8110254, November 15, 2001 {30-year test)
© insituform
Technologies, Inc.
Worldwide Pipeline Rehabilitation
702 Spirit 40 Park Drive
Chesterfield, MO 63005
Tolt Free: 800-234-2992
Phone: 636-530-8000
Fax: 636-519-8010
World Leader in Resin Technology
Product Information
102 T Filled
Polyester Resin
isophthalic Based Resin
for Underground Sewer
Pipe Liners
TYPICAL LIQUID RESIN PROPERTIES
Nominal Test Method
Flexural Strength, psi/MPa 4,500/31.5 ASTM D790
Flexural Modulus, psi/GPa 400,000/2.7 ASTM D790
*Typical properties are not to be construed as specifications.
SSS SSeS esses
DESCRIPTION
AOC’s 102 T Filled is a high molecular weight isophthalic unsaturated
polyester resin that was developed for Insituform Technologies, Inc. and their
licensees. 102 T Filled provides the corrosion resistance, durability and
toughness that is required in this demanding application. Using recommended
catalyst systems and temperatures, up to 50 hours of catalyzed pot life may
be obtained. 102 T Filled thixotropic properties reduce resin pooling while
providing superior PET felt wet-out.
FEATURES APPLICATION
m Excellent catalyzed pot life Wi Sewer pipe liners
@ Superior mechanical properties
w High molecular weight
m@ High heat distortion tempature
North America
northamerica @aoc-resins.com
® Toll Free: +1 (866) 319-8827
World Leader in Resin Technology weyrws.aoc-resins.com
The information contained in this data sheet Is based on laboratory data and field experience.
We believe this information to be reliable, but do not guarantee its applicability to the user's
process or assume any liability for occurrences arising out of its use. The user, by accepting
the products described herein, agrees to be responsible for thoroughly testing each such
product before committing to production.
Global Contacts
Middle East
Our recommendations should not be taken as inducements to infringe any patent or violate
any law, Safety code or insurance regulation.
Pub. No. F-AOC-102 T Copyright © 2009, AOC L.L.C.
PERFORMANCE GUIDELINES
Consistent shop conditions contribute to
consistent gel times.
STORAGE STABILITY
Resins are stable for three months from
date of production when stored in the
original containers away from sunlight at
no more than 70°F/21°C. After extended
storage, some drift may occur in gel time.
During the hot summer months, no more
than two months stability at 86°F/30°C
should be anticipated.
SAFETY
See appropriate Material Safety Data Sheet
for guidelines.
ISO 9001:2000 CERTIFIED
The Quality Management Systems at
every AOC manufacturing facility have
been certified as meeting ISO
9001:2000 standards. This certification
recognizes that each AOC facility has an
internationally accepted model in place for
managing and assuring quality. We follow
the practices set forth in this model to add
value to the resins we make for our
customers.
Effective Date: May 2009
Soul
© Insi tu form Worldwide Pipeline 17988 Edison Avenue
Rehabilitation
300z Material - 6mm Plain
Chesterfield, MO 63005
Tel: (636) 530-8000
Fax: (636) 530-8744
www. insituform.com
Felt
CD MD
Thickness | Tensile | Tensile
Work (ASTM (ASTM | (ASTM
Roll Line | Material | Order Date D5199) 5035) | 5035)
8124 1 3000069 369020 12/21/2011 6.5 1121 1059
8125 1 3000069 369020 12/21/2011 6.5 1126 1122
8126 1 3000069 369020 12/21/2011 6.4 1092 1039
8127 1 3000069 369020 12/21/2011 6.5 1045 1044
8128 1 3000069 369020 12/21/2011 6.5 1109 1076
8129 1 3000069 369020 12/21/2011 6.3 1069 1065
8130 1 3000069 369020 12/21/2011 6.3 1071 1132
8131 1 3000069 369020 12/21/2011 6.6 1096 1100
8132 1 3000069 369020 12/21/2011 6.4 1155 1083
8133 1 3000069 369020 12/21/2011 6.5 1050 1090
240z Material - 4.5mm Plain Felt
CD MD
Thickness | Tensile | Tensile
Work (ASTM (ASTM | (ASTM
Roll Line | Material | Order Date D5199) 5035) | 5035)
7849 1 3000064 369019 12/13/2011 4.9 1137 1063
7850 1 3000064 369019 12/13/2011 4.8 1071 1012
7851 1 3000064 369019 12/13/2011 4.8 1050 1068
7852 1 3000064 369019 12/13/2011 4.7 1057 1060
7853 1 3000064 369019 12/13/2011 4.7 1116 1005
7854 1 3000064 369019 12/13/2011 4.7 1074 1047
7855 1 3000064 369019 12/13/2011 4.8 1167 1027
7856 1 3000064 369019 12/13/2011 5.1 1218 1132
7857 1 3000064 369019 12/13/2011 5.0 1190 1059
7858 1 3000064 369019 12/13/2011 49 1084 1051
March 26, 2007
Page 1 of 2
Test Report: 64464-1B
TEST REPORT
CLIENT: Insituform Technologies, Inc.
702 Spirit 40 Park Drive
Chesterfield, MO 63005
Attention: Bill Moore Re: P.O. #1269731
SAMPLES: One sample of cured in place plastic pipe (CIPP) material was submitted and identified
by the client as 05-024 (102TA polyester resin).
TESTING: The sample was tested in accordance with ASTM D543-95(01), Evaluating the
Resistance of Plastics to Chemical Reagents, at 23°C using the guidelines set by
ASTM F1216-05, Appendix X2 (modified). Modifications consisted of the specimens
being exposed for one year instead of the 30 days as specified in ASTM F1216-05,
Appendix X2.
Solution Concentration
Tap Water 100%
Nitric acid 5%
Phosphoric acid 10%
Sulfuric acid 10%
Gasoline 100%
Vegetable Oil 100%
Detergent 0.1%
Soap 0.1%
RESULTS: The results of the testing are presented in Table 1. The sample passed the requirement
of ASTM F1216-05, Appendix X2, Section X.2.1, which states: “During this period, the
CIPP test specimens should lose no more than 20% of their initial flexural strength and
flexural modulus”. Note that the required exposure period is 30 days, while the actual
exposure period was one year.
DATA REVIEWED AND
REPORT WRITTEN BY: REPORT REVIEWED BY:
—— a | /
x ods, =F titi //
uglas Bert Steve Ferry \ fofQ /
cientist III Director, Hauser Laboratories COT
} / \ \
This report applies only to the sample(s) tested or analyzed. This report may be copied only in its entirety, unless prior written
consent has been granted by an authorized agent of the Hauser Laboratories Division of Microbac Laboratories, Inc.
Microbac Laboratories, Inc., Hauser Laboratories Division www. hauserlabs.com
4750 Nautilus Court South, Unit A, Boulder, CO 80301 Ph: 720 406 4800 Fax: 303 581 0195 www.microbac.com
March 26, 2007
Page 2 of 2
Test Report: 64464-1B
TABLE 1
Maximum Flexural Strain @ Maximum Flexural Modulus
Specimen Number Strength Flexural Strength (Tangent)
psi % psi
05-024 Initial Control
Average | 6980 | 3.1 | 670000
05-024 Tap Water
Average 6390 5.0 623000
% Change from Initial
Control -8.5% -7.0%
05-024 5% Nitric acid
Average 6180 4.7 540000
% Change from Initial
Control -11.5% -19.4%
05-024 10% Phosphoric acid
Average 6960 4.9 633000
% Change from Initial
Control -0.3% -5.5%
05-024 10% Sulfuric acid
Average 6650 4.0 655000
% Change from Initial
Control 4.7% -2.2%
05-024 100% Gasoline
Average 6950 4.9 650000
% Change from Initial
Control -0.4% -3.0%
05-024 100% Vegetable Oil
Average 7030 3.0 734000
% Change from Initial
Control 0.7% +9.6%
05-024 0.1% Detergent
Average 6420 5.2 648000
% Change from Initial
Control -8.0% -3.3%
05-024 0.1% Soap
Average 6180 4.7 602000
% Change from Initial
Control -11.5% -10.1%
This report applies only to the sample(s) tested or analyzed. This report may be copied only in its entirety, unless prior written
consent has been granted by an authorized agent of the Hauser Laboratories Division of Microbac Laboratories, Inc.
Microbac Laboratories, Inc., Hauser Laboratories Division www.hauserlabs.com
4750 Nautilus Court South, Unit A, Boulder, CO 80301 Ph: 720 406 4800 Fax: 303 581 0195 www.microbac.com
Eg Insi tu form Worldwide Pipeline 17988 Edison Avenue Tel: (636) 530-8000
Rehabilitation Chesterfield, MO 63005 Fax: (636) 530-8744
www. insituform.com
January 24, 2012
To Whom It May Concern:
The following material test records is a sample of actual test data results for non-woven
fabrics (felt) used in the manufacture of Insituform tubes. The testing criteria for these
materials meet the following standards:
ASTM D-5199 — Standard Test Method for Thickness of Geotextile/Geomembranes
ASTM D-5035 — Standard Test Method for Breaking Force & Elongation of Textile Fabrics
This letter is conformation that all materials supplied by Insituform Technologies, Inc.
are tested for product quality and fitness for use per the aforementioned ASTM
guidelines with all test records maintained and made available at the customer’s request.
Additionally, per ASTM D-5813 — Standard Specification for Cured-In-Place
Thermosetting Resin Sewer Pipe, all supplied materials meet or exceed the 750 psi
“Fabric Tube
